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Pros and Cons of PWM and MPPT Controllers

PWM Type Solar Controllers MPPT Solar Controllers
PROS
- PWM controllers are built on a time tested technology. They have been used for years in Solar systems, and are well established
- These controllers are inexpensive, usually selling for less than $350
- PWM controllers are available in sizes up to 60 Amps
- PWM controllers are durable, most with passive heat sink style cooling
- These controllers are available in many sizes for a variety of applications
- MPPT controllers offer a potential increase in charging efficiency up to 30%
- These controllers also offer the potential ability to have an array with higher input voltage than the battery bank
- You can get sizes up to 80 Amps
- MPPT controller warranties are typically longer than PWM units - MPPT offer great flexibility for system growth
- MPPT is the only way to regulate grid connect modules for battery charging
CONS
- The Solar input nominal voltage must match the battery bank nominal voltage if you're going to use PWM
- There is no single controller sized over 60 amps DC as of yet - Many smaller PWM controller units are not UL listed
- Many smaller PWM controller units come without fittings for conduit - PWM controllers have limited capacity for system growth
- Can't be used on higher voltage grid connect modules
- MPPT controllers are more expensive, sometimes costing twice as much as a PWM controller
- MPPT units are generally larger in physical size
- Sizing an appropriate Solar array can be challenging without MPPT controller manufacturer guides
- Using an MPPT controller forces the Solar array to be comprised of like photovoltaic modules in like strings

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